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As the term suggests, flow aids are used in industrial processes to help the materials flow through chutes. Flow aids are typical in continuous-flow process machines and conveyor applications. In this post, you'll learn the three main types of industrial flow aids and their uses. Continue reading for more information.

Mechanical Flow Aids

There are various industrial applications that utilise mechanical flow aids. Here, there is the use of physical force from mechanical vibrations that channel materials to bin equipment. These vibrators give more power to the contents inside the chute's walls. You'll often find mechanical vibrators installed alongside the silo's hopper or chute walls. In some instances, mechanical flow aids help resume material flow inside a plugged silo, but they may be less productive and cause more problems. Generally, vibrating dischargers help thwart various issues in a system. However, before utilising them, you must understand multiple flow patterns as well as the materials used to reach expected results. For instance, when you have a smaller discharger that can't handle some processes, you might experience flow stoppage problems. 

Pneumatic Flow Aids     

Pneumatic flow aids feature air cannons that function by releasing high-pressure volumes into the silos. Consequently, this results in vibrations that cause the arch to break. Additionally, the size, location and number of air cannons required depend mainly on the dimension and size of the silo as well as the cohesive strength of the material. Many applications require multiple air cannons at multi-level installations. Meticulous installation, as well as the use of pneumatic flow aids, almost always results in efficient material flow. However, some instances require redefining and replacing existing equipment. You may have challenges determining if pneumatic flow aids are deficient in specific environments, and you may mistakenly install excessive cannons on a single bin. But this may be a less cost-effective way to achieve a decent flow. 

Chemical Flow Aids

Various useful chemicals act as perfect flow aids and help in changing how the bulk materials flow. These additives prevent the host particles from bonding together with the surface coating. The particles are in powdered forms. You can effectively determine their efficiency by running lab tests on samples.  You can determine the compatibility of flow aids with certain materials through the processes involved.

Conclusion

This post helps you understand the three main types of flow aids you can use for your application. It will help you find the right industrial flow aids to assist you in running your machines smoothly.